Our Portfolio & Success Stories
Theory is good, but results are better. Explore how Lean Factory Building has transformed manufacturing facilities across diverse sectors.
Industries We Serve
LFB principles applied with respect to each industry's unique regulatory and operational realities
Automotive & Components
- Tier 1 & Tier 2 suppliers
- Component manufacturing
- Assembly operations
Engineering & Fabrication
- Machine shops
- Sheet metal fabrication
- Heavy engineering
Electronics & Electrical
- PCB assembly
- Cable harness
- Switchgear manufacturing
FMCG & Consumer Goods
- Food processing
- Packaging operations
- Consumer products
Pharmaceuticals
- Drug manufacturing
- Packaging lines
- Quality control labs
Plastics & Polymers
- Injection molding
- Blow molding
- Extrusion operations
Textiles & Garments
- Garment manufacturing
- Fabric processing
- Home textiles
Others
- Furniture manufacturing
- Chemical processing
- And many more...
Sample Designs & Drawings
Examples of our architectural and layout work demonstrating the LFB approach
Architectural Drawings
Complete sets of architectural plans, elevations, sections, and details for new factory buildings.
Layout Drawings
2D CAD layouts showing optimized equipment placement, material flow, and area utilization.
3D Visualizations
Photorealistic renderings and virtual walkthroughs of proposed facilities.
Ideas & Innovations
Custom solutions created within LFB projects to solve specific factory challenges
Material Handling Innovations
Custom-designed material handling solutions:
- Gravity-fed presentation systems
- Custom assembly trolleys
- FIFO flow racks
- Modular conveyor systems
Workstation & Assembly Innovations
Specialized workstation designs:
- Height-adjustable stations
- Integrated tool presentation
- Work instruction displays
- Ergonomic solutions
Storage & Inventory Solutions
Innovative inventory management:
- Visual count-free storage
- Color-coded locations
- Kanban card systems
- Supermarket layouts
Visual Management Tools
Visual factory elements:
- Production tracking boards
- Andon systems
- Floor marking systems
- Shadow boards
Client Success Stories
Anonymized examples illustrating typical results achieved with LFB-driven projects
Automotive Component Manufacturer
Excessive material travel, bottlenecks, and high WIP inventory in 50,000 sq ft facility.
Complete layout redesign using value stream mapping and lean principles.
Results Achieved:
- 47% reduction in material travel
- 35% reduction in WIP inventory
- 22% improvement in throughput
- OTD improved 78% → 94%
Electronics Assembly Operation
New facility design for expanding business with projected 3x volume growth.
Greenfield design with flexible layout accommodating current and future volumes.
Results Achieved:
- 30% smaller building planned
- Built-in flexibility for growth
- 20% lower energy costs
- 6-week full production ramp-up
Pharmaceutical Packaging
Regulatory compliance, contamination control, and material flow optimization.
Lean layout design with GMP-compliant zoning and material flow.
Results Achieved:
- Zero regulatory findings
- 42% faster changeovers
- Eliminated cross-contamination
- 25% productivity improvement
Sheet Metal Fabrication
Chaotic layout with machines added over time, excessive crane usage.
Reorganized layout by product family with logical flow.
Results Achieved:
- 60% reduction in crane moves
- 38% reduction in lead time
- Eliminated handling damage
- Freed 15% floor space
Before vs. After Transformations
Typical patterns when LFB is applied to existing or new factories
Typical "Before" State
- Spaghetti flow with excessive material travel
- Equipment placed without layout planning
- Large WIP inventory between operations
- Operators walking excessive distances
- Congestion and bottlenecks
- Difficult to manage and visualize
- Poor space utilization
After OptiSpace LFB
- Streamlined flow with minimal travel
- Equipment positioned for optimal sequence
- Minimal WIP with balanced flow
- Operators work within compact cells
- Clear aisles and organized zones
- Visual management throughout
- Efficient space with room for growth
Ready to Join Our Success Stories?
See how these results were achieved. Request a complimentary Pulse Check and let's create your factory success story.